The Imperial Oil Refinery in Sarnia, Ont., and the Marathon Petroleum refinery in Detroit. MI., have much in common: geography, climate and production levels.

What separates them is a 90-minute drive, a national border and starkly different emission levels for some key pollutants.

Sarnia’s Imperial Oil refinery emitted 10 times more fine particulate matter, seven times more carbon monoxide and 49 times more sulphur dioxide than the Detroit plant.

Those findings, based on 2014 data from the Canadian and U.S. governments, analyzed and published for the first time in a Toronto Star/Global News/National Observer investigation, are part of a national trend showing Canadian refineries pump out far higher levels of some key pollutants compared against their U.S. counterparts.

Carolyn Jarvis from Global News reports the findings of a joint investigation, in collaboration with the Toronto Star and National Observer, into pollution spewed from Canada's refineries. Global News video

Average Canadian refinery produced less oil, but much more pollution

The average Canadian refinery produced less oil while emitting substantially higher rates of sulphur dioxide, carbon monoxide and nitrogen oxides compared with the U.S. average in 2014, the data shows. For example:

  • Canada’s tiny fleet of 15 refineries emitted 62 per cent more sulphur dioxide (SO2) than 127 U.S. plants combined in 2014. Fourteen out of 15 refineries in Canada would have to cut their sulphur dioxide (SO2) emissions by at least half to meet the average level of emissions in the U.S., the data shows. Of those, nine of them would need a reduction of 90 per cent or more to reach the U.S. average. Exposure to SO2 can harm the respiratory system and make breathing difficult, especially for those with asthma.
  • Eleven of the 15 Canadian refineries would need to cut nitrogen oxides emissions by at least half to reach the U.S. average.
  • Nine of the 15 would need at least a 50 per cent reduction in carbon monoxide emissions to reach the U.S. average.

In 2001, federal, provincial and industry officials agreed to move Canadian refinery emissions in line with U.S. benchmarks — a goal that remains far from complete 17 years later.

“It's almost mind boggling when you look at these numbers,” said Elaine MacDonald, an environmental engineer with the non-profit EcoJustice. “It would be quite an embarrassment to Canada for this data to be made public because it does show how far behind we are compared to the U.S.”

Elaine MacDonald, Ecojustice, lawyer, refineries
Elaine MacDonald, an environmental engineer with EcoJustice, says the different numbers from Canadian and U.S. refineries are "mind-boggling." Photo by Chris Dunsieth, Global News

The key culprit behind the Canada/U.S. emissions gap, say experts, is less rigorous industry regulation and enforcement in Canada.

While federal oversight in the U.S. imposes a strict regulatory regime that includes stiff penalties for oil companies, Canadian refineries are managed under a patchwork of provincial and municipal air regulations. There remains no federal ‘cap’ for key pollutants — the result of years of “impasse” between oil companies, non-governmental organizations and government on how to address the emissions imbalance with the U.S.

Responding to the findings of this investigation, the Liberal government acknowledged the need for tougher air pollution emission measures in Canada, saying it is taking steps now to address it.

Canada’s oil industry is also well aware of the divide between its emissions and those of its southern neighbours, said Environment Canada spokesperson Mark Johnson in written responses to questions.

“Industry...have acknowledged the need to address the gap and have expressed a willingness to work together to ensure that measures that are developed are appropriate to address the risks to Canadians,” he said.

Industry officials did not challenge the investigation’s data analysis, saying emissions in Canada have fallen between 40 to 50 per cent since 2002.

Canadian plants 'haven't done so well' says industry spokesman

Peter Boag, president and CEO of the Canadian Fuels Association, which represents the country’s refining industry, said all of his members are “in full compliance with their annual emission caps established by the relevant regulatory authority.”

Boag acknowledged that, relative to U.S. refinery emissions, Canada’s plants “haven’t done so well.”

“U.S. refineries have certainly reduced their emissions at a pace … greater than what's happened in Canada,” said Boag.

Imperial Oil officials did not agree to an interview for this story. But a written statement from the company says it operates “in compliance with government emissions regulations” and that they “strive for continuous improvement.”

Sulphur dioxide emissions at the Sarnia refinery have dropped 60 per cent in the past 15 years, benzene emissions have fallen 88 per cent in 25 years and fine particulate matter has been cut by a quarter over the past decade, the statement reads.

“It is important to note the challenge with comparing refinery emissions on the basis of facility size, as sites may have vastly different processing schemes, run vastly different crudes, and produce vastly different types of products to meet regional demand for refined petroleum products,” it reads.

Peter Boag, Canadian Fuels Association, refineries, Ottawa
Peter Boag, president of the Canadian Fuels Association, poses for a picture in his Ottawa office on April 12, 2018. Photo by Alex Tétreault

Burnaby plant produced less oil, but nine times more pollution than nearby Washington refinery

The data analyzed in this investigation measures Canadian refinery emissions against comparable U.S. refineries on seven key pollutants.

Canada’s emissions on some of those toxins are in line with the U.S. averages.

Only three of the 15 Canadian refineries have significantly higher benzene levels relative to the U.S. average. And only one Canadian is well above the U.S. average for a group of chemicals called volatile organics compounds VOCs.

Regina’s Co-Op Refinery Complex emitted more than seven times the U.S. average for VOCs in 2014 and eight times the average for benzene — a chemical known to cause cancer —according to the data.

“Our refinery, like all Canadian refineries, are all in compliance with the regulations set out for our industry,” wrote Brad DeLorey, a spokesperson for the Refinery Complex, in a statement.

The same year, the Parkland Burnaby Refinery in B.C. (then owned by Chevron) gushed nine times as much sulphur dioxide as the ConocoPhillips plant an hour’s drive away in Washington state — even though it processed only 53 per cent as much oil.

“Our current operations meet SO2 emission standards and we continue to improve our performance under the direction of our air regulator, Metro Vancouver,” wrote Parkland spokesperson Leroy McKinnon in a written statement. “Metro Vancouver applies SO2 regulations that are more stringent than federal and provincial requirements.”

Sarah Henderson, a senior scientist with the B.C. Centre for Disease Control, says high SO2 levels in the air can have health implications.

“Anybody with any sort of constrictive lung disease, such as asthma or COPD (chronic obstructive pulmonary disease), is going to respond to that SO2 and it might cause an exacerbation of their disease.”

Sarah Henderson, Canadian refineries, pollution
Sarah Henderson, a senior scientist with the B.C. Centre for Disease Control, says high SO2 levels in the air can have health implications. Photo by Ben Jonah, Global News

Jason Simon, a retired NHL hockey player from the small First Nation of Aamjiwnaang — which sits in the shadows of three Sarnia refineries – says he experiences the effects.

“There’s days when just for no reason at all I’ll have trouble breathing and I’ll have to use an inhaler to open up my lungs...I’m just breathing in all that crap.”

Over the years when Simon would leave town to play professional hockey his asthma would get better, he says. When he returned, Simon says, so did the asthma.

“It’s something that I deal with on a weekly basis.”

Jason Smith, Aamjiwnaang, hockey, refineries
Retired NHL hockey player Jason Simon, from the Aamjiwnaang Nation in Ontario says he experiences the effects of pollution from Sarnia refineries. Photo by Troy Shantz, Global News

Push to close emissions gap goes back to meetings in 2001

The push to close Canada’s emission gap with the U.S. dates back to meetings between lawmakers and industry in 2001. Federal and provincial partners, industry and non-governmental organizations came together to develop “annual facility-wide emissions caps for a wide range of air pollutants from Canadian refineries.”

A key element of that effort was a “benchmarking analysis” comparing Canadian refinery emissions with comparable U.S. refineries.

A decade later, in 2011, a second working group convened.

“The idea here was, ‘What's the minimum everyone should be meeting’?” said Ken Smith, a chemical engineer formerly with Environment Canada and Ontario’s Environment ministry, who chaired the initial discussions.

But after a year’s worth of meetings, including secret discussions with industry, there was an “impasse,” the final report says.

“Consensus is a ridiculous concept when it comes to having to protect human health and the environment and pass regulations,” said EcoJustice’s MacDonald, who suggests the federal government should have stepped in. “You're never going to get industry to agree to being regulated and being forced to reduce their emissions… The federal government dropped the ball.”

Canadian industry spokesperson Boag says a key challenge for reaching emissions parity with the U.S. is the investment required to lower emissions. A “key condition” in reaching lower targets, he said, was preserving the “competitiveness of the Canadian refining sector.”

But his members are not opposed to regulation and have made significant efforts to reduce emissions ahead of regulations, he said.

“I am confident that gap that may now exist today, over the next...number of years will be closing, not only in the case of Sarnia and Ontario, but in other jurisdictions as well.”

Peter Boag, Mike De Souza, Kurt Brownridge
Peter Boag, president of the Canadian Fuels Association, speaks to Mike De Souza from National Observer and Kurt Brownridge from Global News in Ottawa on April 12, 2018. Photo by Alex Tétreault

Since 2000, the U.S. Environmental Protection Agency has entered into 37 agreements with U.S. refinery companies covering 112 plants. Those “settlements” require the companies to make “significant” reductions in nitrogen oxide and sulfur dioxide emissions along with reductions in volatile organic compounds and particulate matter emissions.

The measures also forced companies to collectively invest $7 billion (U.S.) in “control technologies” and pay penalties of more than $116 million (U.S.).

The result: an approximately 75 per cent decline in nitrogen oxide and sulfur dioxide since the agreements began in 2000.

Canada could achieve the same goals, said Smith.

“The technology is there. We can get reductions in these emissions...There has to be a regulatory driver that pushes us in that direction.”

Catherine McKenna declined interview

Catherine McKenna, federal Minister of Environment and Climate Change, did not agree to an interview for this story.

Her spokesperson, Caroline Theriault, provided a written statement that reads: “Following a decade of inaction under the previous government, our government is taking action to finalize new national regulations to reduce emissions of air pollutants that are harmful to human health and that contribute to smog from the petroleum and petrochemical sectors – including refineries.”

Catherine McKenna, Museum of Nature, Ottawa
Environment and Climate Change Minister Catherine McKenna speaks at an event in Ottawa on April 25, 2018. File photo by Alex Tétreault

The Canadian government has recently introduced draft regulations for one group of pollutants, volatile organic compounds, which is expected to reduce refinery emissions when brought into force. But when asked whether widespread emissions caps or minimum requirements are still under consideration, federal government officials did not respond.

If the refinery pollution was curbed and ambient air improved, “there would be a little bit less heart disease in the population, a little bit less asthma in children and adults, a little bit less cancer of all types,” said environmental health scientist Henderson.

With files from Mike De Souza

The Price of Oil:

This is part of an ongoing investigative series called The Price of Oil. It is the largest investigative collaboration of its kind in Canadian history bringing together more than 50 journalists, editors, students and teachers from four journalism schools (Concordia, Ryerson, University of Regina and UBC) and three media outlets (Global News, Toronto Star and the National Observer) to examine the hidden costs of Canada’s oil industry.

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What a disgrace and an embarrassment and just another indication of how our governments are under the thumb of the oil and gas lobby. And if our ability to refine for our own consumption results in vast amounts of pollution, then maybe it's time to shut down all refining and let the U.S. do it for us. As such we shall ever be the hewers of wood and drawers of water.