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Arrow reborn: an all-Canadian EV aims to revolutionize industry

#62 of 66 articles from the Special Report: Business Solutions

AUTO-PILOT: Project Arrow EV prototype in front of full-size model of original Avro Arrow fighter jet (Handout: APMA)

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Turns out $20 million could be a good price for a new EV. If that car is the Project Arrow prototype — an all-Canadian electric vehicle dreamt up by an auto industry body that has already drummed up $500 million in contracts for the companies which contributed their technologies, that is.

The EV concept, named after the avant-garde but controversial Canadian-built Avro Arrow supersonic fighter jet cancelled in 1959, has been logging thousands of air miles of its own since its launch in 2020. The distinctive gun-metal grey design was on display at Canada’s pavillion at the COP28 climate conference in Dubai, UAE, and has been in the spotlight at industry exhibitions around the world.

International interest in the eye-catching EV model has already translated into half a billion dollars in deals for the 25 home-grown startups that delivered technologies for the prototype, ranging from an innovative electric drive-train through a 3D-printed chassis to a state-of-the-art navigation system. 

For Flavio Volpe, who as head of Canada’s Automotive Parts Manufacturers Association (APMA) spearheaded development of the project, the enthusiasm and deal-making are a vindication of the “true value for money” of the EV concept, which raised $12 million from the Canadian auto sector and received $8 million in government backing to build the prototype.  

“This is not about prototyping a design for mass production. These are designed to be a platform and showcase,” he stated, speaking with Canada’s National Observer

CAR'S THE STAR: APMA president Flavio Volpe being interviewed at an auto show in front of Project Arrow prototype 

“So $20 million is a lot for a car, but not when you think about it in terms of what it can generate for the Canadian auto sector, for the Canadian economy.”

“Things are changing very rapidly. This is an occasion for a big rethink of the auto sector canon. We can’t continue to think conventionally." APMA's Flavio Volpe

“With Project Arrow, Canada shows it has the technology and the people to do an ‘all-Canadian’ car,” said Volpe.

An industrial net-zero call-to-arms

The spark of conception for the Arrow came five years ago during the federal throne speech, which included a government call-to-arms to all in industry to imagine what their sectors “could look like in a net-zero future.” 

Volpe took the question to representatives from APMA’s 400-plus parts-supplier members with the challenge of designing and building a new EV. The car that took shape had “innovation” as its watchword. 

The Arrow design came from a team at Carleton University in Ottawa, Ont., and “every last part” came from one of more than 60 Canadian suppliers. This included power train engineers Narmco, software developers Ettractive and YQG Technologies, injection moulding specialist Papp Plastics, and cybersecurity outfit Vehiqilla. The prototype was assembled by Ontario Tech University, in Oshawa, Ont. 

“We are saying: ‘If a [car-maker] is interested in the Arrow’s navigation system or the power-train — or the steering wheel, seats or door handles, here are the companies to buy from,’” said Volpe, who also sits on the Prime Minister’s Council on Canada-US Relations. 

Progress on the project was given a major boost last November when APMA secured a further $11 million to build the first dozen “Arrow 2.0s,” demonstrator models that could be used as virtual kit-cars by any automaker looking to start manufacturing an all-Canadian EV. 

“Through Project Arrow [the Canadian auto sector] will prove that we can land on the moon. But it is not for APMA to colonize it,” said Volpe, noting he has had many requests to launch a car company off the back of the prototype. 

CLEAR THINKING: CGI of Project Arrow prototype showing technology systems developed for the EV (Handout: APMA)

Still, the idea is tempting. Particularly given that Canada’s vaunted $100 billion EV ecosystem strategy has been misfiring in the last year due to a slow-down in electric car and truck demand growth and the impact of the “uncertainty shock” to the auto sector from the imposition of US tariffs.

An EV designed and built in Canada with exclusively Canadian parts and technology will have a domestic market eventually, Volpe said, whatever US President Donald Trump’s “ambitions” or the industrial vagaries of the transition from internal combustion engines to electric drive-trains. 

Statista, a data provider, forecast Canada’s EV market to reach over $11.5 billion in 2025 and grow almost 10 per cent a year to $17 billion by 2029, by which time almost 250,000 EVs will be on Canadian roads. 

“The technologies being delivered by our member companies are going to drive down the cost of vehicles. If we are going to compete with the Chinese, we have to invest in these product innovations and also in the process and technologies to manufacture these EVs,” he added. 

“Things are changing very rapidly. This is an occasion for a big rethink of the auto sector canon. We can’t continue to think conventionally,” Volpe said of the transition to EVs, adding: “If I launched a car today, it wouldn't combust anything. It would be electric.”

On the road ‘for $35,000’

By APMA figuring, a compact SUV model Arrow could roll off a Canadian assembly line by 2029 with a sticker price of $35,000, he added, ready to be one of the two million cars sold each year in Canada.

Development of the next-generation Arrow is going to test the design for ultra-harsh Canadian winter conditions, with Ontario Tech set to put the car through its paces in the university’s climatic aerodynamic wind tunnel, which can simulate Arctic blizzards and “extreme weather events.”

Like the prototype, the Arrow 2.0 is retaining its identity as a “lighthouse for the sector but a showcase for our suppliers’ technologies,” said Volpe. But he feels the spirit of the project needs to continue reflecting its namesake, the Avro Arrow, developed in response to the “existential threat” of Russian bombers flying over the Arctic Circle to attack Canada and the US.

IN THE SPOTLIGHT: Crowds encircle the Project Arrow prototype earlier this year at the Hannover Messe trade show in Germany (Handout: APMA)

“We built a Canadian jet from a ‘clean sheet’ that could fly twice as fast and fly twice as high as anything out there in the ‘50s. We couldn't think conventionally to do this.”

The American economic attack on Canada with tariffs could be seen as comparable, Volpe said, given the damage that might be done to our national security and sovereignty, and provides government and industry with the opportunity to reposition the auto sector “to play to our existing strengths.” 

“We have a world-class auto manufacturing cluster in southwestern Ontario, we have a strong advanced technology cluster — software and hardware — we have steel and aluminum, and we have critical minerals for energy-dense EV batteries. And then there is AI and machine learning, which Canadians pioneered.”

Through Project Arrow, Canada now also has its own EV prototype. And Volpe adds APMA is happy to hand over the “five years of homework done for this project to anybody who wants to take a shot at it.”

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